Electric Vehicle Battery Pack Assembly System

JR Automation's Electric Vehicle Battery Pack Assembly System grew from a working prototype built with Lion Electric before the production line was scaled. The prototype combined high-potential electrical testing, adhesive application, pressing, laser processes, welding and final testing. Its configuration could be adjusted as the battery design and manufacturing requirements developed.

Once that equipment produced production-quality packs, the teams expanded the process into a fully automated installation across multiple JR Automation facilities. Early work on the product and process together informed design-for-manufacture decisions before the full line was built. The resulting system carried the validated assembly and test steps from prototype production into the larger battery-pack workflow.